Here a first image, more to come soon:
To experiment some more with firing from raw, we did a cone 6 firing with the Phoenix kiln. This was my first firing as a kiln master – very much the first of many to come so I learn to fire the kiln on my own.
Many glaze tests went in as well – our first raw glazes: tests on BRT clay and on stoneware (Elisabeth Street clay).
Here some pictures from the firing:
I searched the web but could not find very much information on firing schedules so here is the one that we used:
- We used broken-up wooden pallets -> resulting in thicker and thinner planks of wood about 1.2m length
- get pyrometer – check battery!
- take a warm blanket and a chair for the morning (plus all the other useful things one needs)
Phase 1: 50°C /hour to 300 °C
- Start nice and early (5am was good, earlier would be possible) with kindling in the middle slot
- 2 people are enough if ½ the wood is already broken up
- Candle firing the evening before might shorten this first phase
- Three thin planks of wood in each slot (when 2 are half in start a third one), vertically
- Make sure ember-bed is nicely distributed to the end of the slots
- towards the end of the phase: lots of riddling, we started to put charcoal from bottom slots to top grate
Phase 2: 100°C/hour to 600 °C
- Ensure continuity from phase 1 (having people overlapping instead of taking turns)
- Careful when starting wood on grate -> temp jumps up quite quickly
- Close bottom slots to preserve ember bed (first one stone in each slot, then 2 to close)
- Criss-cross 2 or more long logs, half in, pull out of necessary, push in when drop in temp
- Develop rhythm -> wait 20 sec after each action to the reaction
- Careful firing as the kiln reacts to the new wood and temps are spiking
- Never throw plank in completely, always leave part hanging out to be able to pull out
- Pick wood before you need it (in hand or lay next to kiln)
- Use long pieces, keep smaller ones for the end
Phase 3 -1: 150°C/hour (before reduction) to 900°C
- Continue from phase 2 – just a bit faster firing
- Aim for oxidized firing in this phase
- It was unclear how to identify 900°C: use cones or move pyrometer to a better spot?
- Need to learn reading the temp from colours and other signs
- When is the right temp for reduction reached in the kiln?
Phase 3-2: (reduction) 900 to 1050°C
- Close fire grate (to 3×3 bricks open)
- Open passive dampers in chimney
- Fire to the smoke (piece in, wait for black smoke to clear, then another piece -> smoke means that there is reduction happening)
- Stop when cone 05 is over – about 1040
- May take up to 2 hours
- Put the stones for the dampers somewhere where they can be found again 😉
Phase 3-3: 150°C/hour (after reduction to cone 6 over)
- Close passive dampers
- Look at smoke (to prevent from big black smoke) – too much smoke means the fire is choked and the temp drops
- Small pieces of wood often -> rhythm is important
- Having cones 5/6/7 was good.
- Need to experiment with better cone positions
- In this firing: Had difficulty getting temp up to cone 6 in the end as it was already dark and we tried to rush it (fire out the chimney might bring on the fire brigade)
- Have the bricks for closing up somewhere where they can be found
- Don’t forget to take in the road sign 😉